4月27日,中華全國總工(gong)會發(fa)布(bu)關于(yu)表彰(zhang)2021年全國五(wu)一勞動獎(jiang)和全國工(gong)人先鋒號的決定,安徽叉車集團核(he)心控股子公(gong)司安徽合力股份有限(xian)公(gong)司橋箱事業部數控車工(gong)班榮獲“全國工(gong)人先鋒號”榮譽。
用工匠精神 打造先鋒隊伍
安徽叉車集團核心控股(gu)(gu)子公(gong)司(si)安徽合(he)力股(gu)(gu)份有限公(gong)司(si)橋(qiao)箱事業部(bu)數(shu)控車工(gong)班成立于(yu)2005年,是公(gong)司(si)一支重要的(de)骨干(gan)生(sheng)產隊伍(wu)。班組現有18人,其中黨員(yuan)3名、本科5人、高級工(gong)人技師1名、工(gong)人技師5名。班組主(zhu)要承擔1-10噸叉車變速(su)箱散件及(ji)裝載機、牽引(yin)車等重要零部(bu)件的(de)車銑加(jia)工(gong),擁(yong)有先進的(de)高精度數(shu)控加(jia)工(gong)設備(bei)和兩條數(shu)控自(zi)動(dong)化生(sheng)產線。數(shu)年來,班組以“創一流工(gong)作(zuo)業績”為主(zhu)題,緊緊圍繞企業方(fang)針目標(biao),以“實時有效、追求卓越(yue)”的(de)管(guan)理(li)理(li)念,組織開展(zhan)各項工(gong)作(zuo),成效顯著,碩果累(lei)累(lei)。
該(gai)班(ban)(ban)組(zu)(zu)(zu)先后榮獲“安(an)(an)(an)徽(hui)(hui)省(sheng)(sheng)(sheng)優秀班(ban)(ban)組(zu)(zu)(zu)”“全(quan)(quan)國女(nv)職工建工立(li)業標兵(bing)崗(gang)(gang)”“安(an)(an)(an)徽(hui)(hui)省(sheng)(sheng)(sheng)青(qing)年文明號(hao)”“全(quan)(quan)國機(ji)械工業優秀質量(liang)信(xin)得過班(ban)(ban)組(zu)(zu)(zu)”“安(an)(an)(an)徽(hui)(hui)省(sheng)(sheng)(sheng)模范班(ban)(ban)組(zu)(zu)(zu)”“安(an)(an)(an)徽(hui)(hui)省(sheng)(sheng)(sheng)青(qing)年安(an)(an)(an)全(quan)(quan)示(shi)范崗(gang)(gang)”“全(quan)(quan)國青(qing)年安(an)(an)(an)全(quan)(quan)示(shi)范崗(gang)(gang)”等(deng)稱(cheng)號(hao)。前任班(ban)(ban)長(chang)董(dong)慧(hui)榮獲“全(quan)(quan)國勞動模范”“全(quan)(quan)國優秀班(ban)(ban)組(zu)(zu)(zu)長(chang)”“全(quan)(quan)國技(ji)術能手”“中華技(ji)能大(da)獎”“安(an)(an)(an)徽(hui)(hui)省(sheng)(sheng)(sheng)最(zui)美(mei)職工”“安(an)(an)(an)徽(hui)(hui)省(sheng)(sheng)(sheng)江淮杰出工匠”等(deng)榮譽,并享受國務院特殊津貼。現(xian)任班(ban)(ban)長(chang)熊麗(li)榮獲“安(an)(an)(an)徽(hui)(hui)省(sheng)(sheng)(sheng)技(ji)術能手”“安(an)(an)(an)徽(hui)(hui)省(sheng)(sheng)(sheng)五一巾幗標兵(bing)”稱(cheng)號(hao)等(deng)。
樹旗(qi)幟,建設(she)學(xue)習(xi)型“先鋒號”。班(ban)(ban)組(zu)秉(bing)著用心工作,用心鉆研的(de)(de)理念,精(jing)益求精(jing),開(kai)展(zhan)“每日一題(ti)”“崗位練兵”“導(dao)(dao)師(shi)帶徒(tu)”等活動(dong),利用起工余時間組(zu)織舉辦(ban)“微講堂(tang)”,選拔技術骨干輪流為青工傳授經驗,用多種形式(shi)生動(dong)形象對機械加工中出現(xian)的(de)(de)困(kun)難點進(jin)行講解和指導(dao)(dao),努力使成(cheng)員能在短的(de)(de)時間里掌握崗位操(cao)作技能,組(zu)織班(ban)(ban)組(zu)成(cheng)員積(ji)極開(kai)展(zhan)“小(xiao)革新(xin)、小(xiao)發(fa)明(ming)、小(xiao)改造、小(xiao)設(she)計、小(xiao)建議”活動(dong),結合現(xian)場實際(ji),通過分析、試驗、測量(liang)、論(lun)證,設(she)計制作模具、快速檢具和方便(bian)現(xian)場作業的(de)(de)工具,提(ti)高生產效(xiao)率。
提質量(liang),建設攻(gong)關型“先鋒號”。推廣CAXA軟件運用(yong)(yong),用(yong)(yong)自動(dong)編程代(dai)替手工(gong)編程,解(jie)決數(shu)控(kong)車削橢(tuo)圓槽(cao)、圓弧(hu)螺紋(wen)和(he)(he)非圓曲線(xian)等(deng)異形零件加工(gong)問題(ti),開展征集(ji)“金點子”活動(dong),將經典案(an)例、問題(ti)照片,整(zheng)理(li)歸納輔(fu)助指導現(xian)場作業的(de)《作業手冊(ce)》,改變部分隊員存在(zai)的(de)習(xi)慣性陋習(xi),要求自覺學習(xi)和(he)(he)嚴格遵守,開展多(duo)技能工(gong)的(de)培養(yang),切實提升業務技能。2019年(nian),公司推進(jin)智能制造項(xiang)目,數(shu)控(kong)車工(gong)班作為(wei)數(shu)控(kong)自動(dong)化(hua)項(xiang)目的(de)第一個試點班組,班長帶領班組員工(gong)在(zai)方案(an)設計(ji)、桁(heng)架機械手選型、自動(dong)化(hua)整(zheng)體集(ji)成及生產線(xian)布局等(deng)方面不(bu)斷優(you)化(hua)創新(xin),五種(zhong)產品加工(gong)優(you)化(hua),不(bu)僅(jin)破(po)解(jie)了(le)技術(shu)瓶頸,使(shi)(shi)生產線(xian)提前(qian)投入(ru)使(shi)(shi)用(yong)(yong),還使(shi)(shi)生產效(xiao)率提高了(le)28%,一個工(gong)人可以同時操作5臺(tai)設備。
謀發(fa)展,建設創(chuang)新(xin)型“先鋒號”。軸(zhou)承(cheng)架是3t機械變(bian)速箱中(zhong)重要零部件,產(chan)(chan)量大,需6道(dao)工(gong)序,涉及數控車床(chuang)(chuang)和磨床(chuang)(chuang),產(chan)(chan)品(pin)(pin)精度(du)高(表面粗糙度(du)),在人工(gong)裝(zhuang)夾過程中(zhong)容易出現外徑跳動(dong)(dong)(dong),容易產(chan)(chan)生(sheng)(sheng)不(bu)合(he)格品(pin)(pin),對操作人員(yuan)技能要求高,且人工(gong)上下料(liao)勞(lao)動(dong)(dong)(dong)強(qiang)度(du)大,尤其是磨床(chuang)(chuang)工(gong)序,當前已(yi)經成(cheng)為(wei)(wei)生(sheng)(sheng)產(chan)(chan)瓶頸工(gong)序,2020年(nian)推進(jin)軸(zhou)承(cheng)架智能制造項(xiang)目,班(ban)長熊麗將軸(zhou)承(cheng)架產(chan)(chan)品(pin)(pin)原來(lai)的(de)六道(dao)工(gong)序改為(wei)(wei)車、磨、銑三道(dao)工(gong)序一條生(sheng)(sheng)產(chan)(chan)線加(jia)(jia)工(gong),實(shi)現了(le)少(shao)人化(hua)自(zi)(zi)動(dong)(dong)(dong)加(jia)(jia)工(gong),自(zi)(zi)動(dong)(dong)(dong)化(hua)生(sheng)(sheng)產(chan)(chan)線采用(yong)檢(jian)測系統實(shi)時(shi)控制產(chan)(chan)品(pin)(pin)質(zhi)量,梯形螺(luo)紋采取螺(luo)紋銑削加(jia)(jia)工(gong)的(de)新(xin)方法(fa),使生(sheng)(sheng)產(chan)(chan)效率提(ti)高了(le)42%,提(ti)高經濟(ji)效益120萬(wan)。2020年(nian)班(ban)組共完成(cheng)工(gong)藝改進(jin)和新(xin)產(chan)(chan)品(pin)(pin)試制項(xiang)目達130多項(xiang)。
技(ji)術工人隊伍是支(zhi)撐中(zhong)(zhong)國(guo)制造、中(zhong)(zhong)國(guo)創造的重要力量(liang)。安徽(hui)合(he)力股份(fen)有(you)限(xian)公司橋箱(xiang)事業部數(shu)控車(che)工班始終秉(bing)承“以(yi)人為本,以(yi)精品回報社會(hui)”的核心(xin)價值觀(guan),大力弘揚(yang)勞(lao)模精神(shen)、勞(lao)動精神(shen)、工匠(jiang)精神(shen),激勵更(geng)多勞(lao)動者特別是青年一(yi)代走技(ji)能成才(cai)、技(ji)能報國(guo)之路,致(zhi)力于(yu)培(pei)養更(geng)多高(gao)技(ji)能人才(cai)和大國(guo)工匠(jiang),助力實(shi)現高(gao)質量(liang)發展。